Fully Automatic Filling And Capping Machine

Type of Filling: FILLING AND CAPPING MONOBLOC (NET WEIGHT / Flow Meter FILLING)

• Bottle Material       : HDPE / PET (e.g. 500ml)
• Model                     : IND-Dose 49 RWTC 24/8 Pragmatic

General technical data:

• No leakage of the product;
• High precision of dosing;
• No contact between bottles and filling nozzles.

Product tank made in stainless steel AISI 304 with polished inner surface Ra = 0.8, with spherical bottom and top and rounded joints to ensure perfect drainage of product. The size and internal volume of the tank is optimized and ensures sufficient product buffering, absorbing flow surges without affecting filling accuracy. The product supply line is controlled with a variable flow valve rather than a simple shut-off system. The pressure in the filling valve is regulated by the height of the liquid in the tank and, if necessary, by over pressure. The product tank is designed with sufficient height to provide a wide range of pressure settings for each type of product. Over pressure safety in the tank is guaranteed by a relief valve.

CAPPING SECTION

Elevator-orientator for plastic caps

The device is designed for orientation of plastic caps and feeding them to the capping section. The operator loads the caps in the hopper, which is installed at the elevator basis. The transport belt, equipped with traverse holding lamellas, caries the caps upwards, and passes through a convex sector (with adjustable height), so the incorrectly orientated caps with a displaced gravity center fall back from the lamellas to the hopper. The correctly oriented caps move to the exit part of the elevator, and are directed to the exit chute. The elevator is manufactured in stainless steel AISI 304 and materials approved for use in the food industry.

• Caps inspection module, located on the caps chute, for rejection of not properly orientated caps or caps without security ring.
• Capping turret  consists of stainless steel turret with Pick-and-Place system, 8 capping heads and caps feeding system.
• Aps groove made in stainless steel AISI 304
• Pick & Place system for precise caps positioning;
• No.8 closing heads for snap-on caps;
• Customized grippers for precise caps handling;
• No bottle no cap system.

The machine is equipped with a rejection device which checks the weight of the bottles throughout the whole filling process and separates the bottles not corresponding in weight or without caps on a separate conveyor.